4. Special Transformers

• Critical Control Characteristics: Custom design specifications, precision performance, and compliance with unique requirements.
• QCmatic Controls and Inspections:
  1. Custom Testing: Based on specific design and operational requirements.
  2. Performance Verification: Ensures specialized performance criteria are met.
  3. Compliance Checks: Verifies adherence to unique standards or client specifications.

5. Dry Type Transformers

• Critical Control Characteristics: Fire resistance, environmental performance, and maintenance requirements.
• QCmatic Controls and Inspections:
  1. Fire Resistance Testing: Evaluates fire resistance capabilities.
  2. Environmental Testing: Assesses performance under various conditions like humidity and temperature.
  3. Maintenance Inspection: Reviews design for ease of maintenance.

6. Circuit Protection Products

Circuit Breakers

• Critical Control Characteristics: Overcurrent protection, trip settings, and operational reliability.
• QCmatic Controls and Inspections:
  1. Functionality Testing: Ensures correct operation under overcurrent conditions.
  2. Trip Testing: Verifies accurate trip settings and responses.
  3. Operational Reliability Checks: Confirms consistent performance and durability.
  Fuse Holders and Fuses
• Critical Control Characteristics: Electrical safety, current rating, and fuse reliability.
• QCmatic Controls and Inspections:
  1. Safety Testing: Ensures proper function in protective devices.
  2. Current Rating Verification: Confirms that fuses operate within specified limits.
  3. Reliability Testing: Assesses long-term performance and safety.

Control Products

Contactors and Starters

• Critical Control Characteristics: Switching capacity, electrical isolation, and mechanical durability.
• QCmatic Controls and Inspections:
  1. Switching Test: Assesses capacity to handle specified loads and switching operations.
  2. Isolation Testing: Ensures effective electrical isolation.
  3. Durability Testing: Verifies mechanical endurance under operational stresses.
  Motor Protection
• Critical Control Characteristics: Overload protection, motor efficiency, and fault detection.
• QCmatic Controls and Inspections:
  1. Overload Testing: Ensures accurate response to overload conditions.
  2. Efficiency Measurement: Assesses motor performance and energy consumption.
  3. Fault Detection Testing: Verifies reliability of fault detection mechanisms.

Energy Management

Variable Frequency Drives (VFDs)

• Critical Control Characteristics: Speed control accuracy, thermal management, and energy efficiency.
• QCmatic Controls and Inspections:
  1. Speed Control Testing: Measures accuracy of speed regulation.
  2. Thermal Performance: Monitors thermal management systems for proper cooling.
  3. Energy Efficiency Evaluation: Assesses energy consumption relative to performance.
  UPS Systems (Uninterruptible Power Supplies)
• Critical Control Characteristics: Battery performance, load capacity, and switching efficiency.
• QCmatic Controls and Inspections:
  1. Battery Testing: Evaluates battery health and performance.
  2. Load Testing: Assesses the UPS’s ability to handle specified loads during power outages.
  3. Switching Efficiency: Verifies the efficiency of power transfer during transitions.

Power Distribution

Panelboards and Switchboards

• Critical Control Characteristics: Distribution capacity, safety features, and build quality.
• QCmatic Controls and Inspections:
  1. Capacity Testing: Ensures panelboards meet specified distribution capacities.
  2. Safety Compliance Checks: Verifies adherence to safety standards and regulations.
  3. Build Quality Inspection: Assesses construction quality and reliability.
  Switchgear
• Critical Control Characteristics: Circuit protection, operational safety, and reliability.
• QCmatic Controls and Inspections:
  1. Protection Testing: Ensures effective circuit protection mechanisms.
  2. Safety Checks: Verifies safety features and operational reliability.
  3. Reliability Testing: Assesses long-term performance and durability.

Lighting and Controls

Lighting Solutions

• Critical Control Characteristics: Luminaire efficiency, light distribution, and durability.
• QCmatic Controls and Inspections:
  1. Efficiency Testing: Measures light output versus energy consumption.
  2. Distribution Testing: Assesses light distribution patterns.
  3. Durability Testing: Ensures long-term reliability and performance.
  Lighting Controls
• Critical Control Characteristics: Control accuracy, responsiveness, and integration.
• QCmatic Controls and Inspections:
  1. Control Accuracy Testing: Verifies precision of lighting control settings.
  2. Responsiveness Testing: Assesses how quickly controls react to inputs.
  3. Integration Testing: Ensures compatibility with other systems and devices.

7. Additional Electromechanical Products

Transformers

• Distribution Transformers
  • Critical Control Characteristics: Load capacity, voltage regulation, and thermal performance.
  • QCmatic Controls and Inspections:
  1. Load Testing: Confirms capacity to handle specified loads.
  2. Voltage Regulation Testing: Ensures proper voltage regulation under varying loads.
  3. Thermal Performance Testing: Monitors performance to prevent overheating.
• Power Transformers
  • Critical Control Characteristics: Efficiency, impedance, and mechanical robustness.
  • QCmatic Controls and Inspections:
  1. Efficiency Testing: Measures operational efficiency to reduce energy losses.
  2. Impedance Testing: Verifies impedance characteristics to ensure proper operation.
  3. Mechanical Testing: Assesses the mechanical integrity and durability.
• Oil-Immersed Transformers
  • Critical Control Characteristics: Insulation condition, leakage tests, and thermal stability.
  • QCmatic Controls and Inspections:
  1. Insulation Testing: Evaluates insulation materials for integrity and safety.
  2. Leakage Testing: Checks for leaks in the oil system.
  3. Thermal Stability Testing: Ensures performance remains stable under thermal stress.
  Switchgear
• Medium Voltage Switchgear
  • Critical Control Characteristics: Insulation strength, operational safety, and fault protection.
  • QCmatic Controls and Inspections:
  1. Insulation Testing: Verifies insulation strength and reliability.
  2. Operational Testing: Assesses functionality under normal and fault conditions.
  3. Safety Checks: Ensures compliance with safety standards.
• Low Voltage Switchgear
  • Critical Control Characteristics: Load capacity, circuit protection, and reliability.
  • QCmatic Controls and Inspections:
  1. Load Testing: Confirms switchgear handles specified loads.
  2. Protection Testing: Assesses effectiveness of circuit protection.
  3. Reliability Testing: Ensures consistent performance and durability.
  Other Products
• Busbars
  • Critical Control Characteristics: Conductivity, mechanical strength, and thermal performance.
  • QCmatic Controls and Inspections:
  1. Conductivity Testing: Measures electrical conductivity to ensure efficient performance.
  2. Mechanical Testing: Assesses strength and durability.
  3. Thermal Performance Testing: Monitors thermal performance under load.
• Capacitors
  • Critical Control Characteristics: Capacitance accuracy, insulation resistance, and thermal stability.
  • QCmatic Controls and Inspections:
  1. Capacitance Testing: Verifies capacitance values.
  2. Insulation Resistance Testing: Ensures effective insulation.
  3. Thermal Stability Testing: Assesses performance under varying temperatures.

Quality Control, Inspection, Audit, and Expediting Approach

1. Quality Control Services

QCmatic’s quality control services ensure that electromechanical products meet or exceed industry standards and specifications:

• Precision Testing: Utilizing advanced equipment for accurate and reliable testing.
• Process Monitoring: Implementing stringent process controls to detect and address issues early.
• End-of-Line Testing: Comprehensive final product testing to validate performance and safety.

2. Inspection Services

Our inspection services focus on detecting defects and ensuring compliance throughout the production cycle:

• Incoming Inspection: Evaluates raw materials and components for quality and compliance.
• In-Process Inspection: Conducts inspections at various manufacturing stages to maintain quality.
• Final Product Inspection: Examines completed products to confirm they meet design and performance specifications.

3. Audit Services

QCmatic’s audit services provide a thorough assessment of quality management systems and processes:

• Quality System Audits: Reviews your quality management system for compliance with standards such as ISO 9001.
• Process Audits: Analyzes manufacturing processes to identify areas for improvement and ensure adherence to best practices.
• Supplier Audits: Evaluates suppliers’ quality systems and practices.
• Regulatory Compliance Audits: Ensures compliance with regulatory requirements and industry standards.

4. Expediting Services

QCmatic’s expediting services ensure timely delivery and project success:

• Schedule Monitoring: Regularly tracks project timelines to prevent delays and ensure milestones are met.
• Progress Reporting: Provides detailed updates on production and delivery status, highlighting any issues that could impact deadlines.
• Supplier Coordination: Works closely with suppliers to expedite procurement and resolve issues.
• Issue Resolution: Quickly addresses and resolves delays or bottlenecks in the supply chain to keep projects on track.

Why Partner with QCmatic?

• Industry Expertise: Extensive knowledge of the electromechanical industry for tailored solutions.
• Advanced Technology: Cutting-edge technology for accurate and reliable results.
• Customized Solutions: Services tailored to meet your specific product and process needs.
• Commitment to Excellence: Dedicated to achieving the highest standards of quality and performance.

At QCmatic, we are committed to enhancing the reliability and performance of your electromechanical products while ensuring timely delivery. Contact us today to learn how our quality control, inspection, audit, and expediting services can support your success and optimize your operations.