Empowering Your Global Supply Chain with Trusted Turkish Partners

Supplier Containment Service in Turkey | QCmatic

At QCmatic, we understand how critical it is to maintain the flow of high-quality products throughout your supply chain. When issues arise with your suppliers in Turkey, Supplier Containment Services act as an immediate corrective action to prevent defective or non-conforming parts from reaching your production line. Our containment services ensure that production disruptions, costly recalls, and defective parts are minimized. This service is especially valuable for international companies in industries such as automotive, machinery, aerospace, defense, and medical devices that rely on Turkish suppliers.

What is Supplier Containment?

Supplier containment is a targeted, short-term action to isolate and control defective parts or materials from entering production. It helps maintain production continuity while long-term corrective actions are developed. QCmatic steps in when a supplier issue is identified, providing on-the-ground support to control the situation and ensure only conforming parts move forward.

Our Supplier Containment Process

Our Supplier Containment Services are a step-by-step, organized approach to managing non-conforming parts or products from your Turkish suppliers. Here’s how QCmatic effectively contains supplier quality issues:

1. Containment Plan Setup

Once a non-conformance is detected, QCmatic works closely with your team and the supplier to develop a containment action plan. This plan includes:

• Identification of affected parts or batches.
• Defining the scope of inspection and sorting criteria.
• Establishing containment zones at the supplier’s facility or QCmatic’s designated locations in Turkey.

Example: For an automotive client, we quickly developed a containment plan when defective steering components were identified, setting up an on-site sorting station to prevent defective parts from being shipped.

2. Sorting and Inspection

QCmatic provides part/product sorting services to segregate conforming parts from defective ones. Our experienced inspectors meticulously evaluate each part based on defined specifications. Sorting involves:

• Visual inspections for surface defects such as cracks, chips, or deformations.
• Dimensional inspections using precision instruments like calipers, micrometers, and gauges.
• Functional testing where applicable, ensuring that the parts meet operational requirements.

Case Study: A global electronics company faced a batch of defective circuit boards from a Turkish supplier. QCmatic deployed inspectors to sort through thousands of units, separating the functioning boards from those with soldering issues, ensuring that production continued with high-quality components.

3. Rework and Corrective Actions

For parts that can be salvaged, QCmatic offers rework services. We work on-site at the supplier’s facility or in our own rework facilities to bring non-conforming parts up to specification. Rework actions may include:

• Machining, welding, or adjustments to correct dimensions.
• Polishing or deburring to remove surface defects.
• Reassembly or repair for functional improvement.

Example: A defense sector client faced delays due to improperly machined aluminum parts. QCmatic coordinated a rework project to adjust the parts to meet exact specifications, preventing further delays and ensuring product quality.

4. Containment Monitoring and Reporting

Throughout the containment process, QCmatic monitors all activities and provides detailed, transparent reports to keep you informed. Our reports include:

• The number of parts inspected and the pass/fail ratio.
• Types of defects found and root cause analysis.
• Rework progress and resolution updates.

We provide clients with daily or weekly reports, depending on the urgency of the situation, ensuring that you remain fully informed of the containment process.

Case Study: For an aerospace client, QCmatic’s reports on a critical containment action involving precision bearings helped the client identify the root cause of the defect and initiate long-term corrective measures, preventing future quality escapes.

5. Root Cause Investigation Support

While containment actions provide short-term relief, long-term prevention requires a thorough root cause investigation. QCmatic collaborates with your supplier to support or conduct root cause analysis. We assist in:

• Investigating production processes and workflows to pinpoint where the defects are occurring.
• Analyzing material quality and supplier sub-processes.
• Identifying gaps in quality management systems (QMS).

Our team provides recommendations for corrective and preventive actions (CAPA) to ensure that similar issues do not recur.

6. Verification of Corrective Actions

Once corrective actions are implemented by the supplier, QCmatic verifies their effectiveness. We conduct follow-up inspections to ensure the supplier has addressed the issue and that no further defects are being produced. This step ensures the containment process is successfully concluded, with a sustainable solution in place.

Example: A medical device client in the EU faced ongoing issues with plastic components from a Turkish supplier. QCmatic not only contained the immediate problem but also followed up after corrective actions, verifying that the supplier’s new injection molding process was producing defect-free parts.

Types of Containment Actions Provided by QCmatic

QCmatic offers a comprehensive range of containment actions to suit different industries and non-conformance scenarios:

• Part/Product Sorting: Our skilled inspectors sort defective parts from conforming ones based on detailed specifications. Sorting can be done on-site or at QCmatic’s facility.
• Rework: Where feasible, QCmatic performs corrective work on non-conforming parts to bring them up to required standards, saving time and cost.
• Inspection Services: We conduct both 100% inspection or random sampling based on the criticality of the defect.
• Scrap Management: For parts that cannot be salvaged, QCmatic ensures they are scrapped appropriately, preventing them from re-entering the production process.
• Containment Reporting: We provide clear, actionable data on inspection results, defect types, and containment effectiveness.

Industries We Serve

Our Supplier Containment Services cover a wide range of industries, including:

• Automotive: Sorting and rework of mechanical components, body panels, and electronics.
• Aerospace: Containment of precision parts like bearings, fasteners, and structural components.
• Medical Devices: Sorting and rework of critical components, ensuring regulatory compliance.
• Defense: Containment and rework of high-specification parts for military equipment.
• Agricultural Machinery: Inspection and sorting of mechanical components, hydraulics, and electrical systems.

Why Choose QCmatic for Supplier Containment?

1. Local Expertise: With deep knowledge of the Turkish manufacturing sector, we provide swift and effective containment actions, minimizing the risk of defective products.
2. Expert Team: Our multidisciplinary team of engineers is equipped to handle complex containment actions across various industries.
3. Speed and Flexibility: We understand the urgency of containment, deploying teams quickly to prevent production delays.
4. Customized Solutions: Every containment action is tailored to meet your specific needs and product requirements.
5. Transparency: We provide real-time reporting, keeping you informed at every step of the containment process.

Contact Us

Don’t let supplier quality issues disrupt your operations. QCmatic is here to provide immediate containment solutions, ensuring the quality of your supply chain in Turkey. Contact us today at qcmatic.com for more information or to schedule a consultation.